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What fuel theft is really costing Saudi fleets — and how to stop it
Hidden losses from misuse and theft are draining fleet budgets — IoT can put you back in control.
Written by:
Wahab
Client:
Location:
Published:
June 11, 2025
Completion Date:

Fuel is one of the biggest operating costs for any fleet in Saudi Arabia. But what’s often overlooked is the cost of fuel misuse and theft — and how much it’s quietly eating into profit margins. From unauthorized refueling to inefficient routes and fraud, the losses are real, and they’re often invisible.At LTS, we’ve worked with national-scale fleets to bring this problem into the light — and solve it with IoT.

01

The silent cost of uncontrolled fuel

When there’s no real-time monitoring, fuel disappears in dozens of ways:

  • Drivers refueling personal vehicles
  • Fuel being siphoned or drained
  • Idling and overuse due to poor routing
  • Tampering with fuel cards or meter readings
  • Vehicles operating outside assigned hours or zones


Individually, these losses might go unnoticed. But across hundreds of vehicles, they add up fast — often accounting for 5–15% in untracked fuel spend.

02

Case study: NAJM takes control of its national fleet

We partnered with NAJM Insurance Services to help them bring full transparency to their mobility operations:

  • Over 600 vehicles and 1,200 drivers
  • iButton-based driver identification to prevent unauthorized access
  • Remote control of vehicle ignition and door systems
  • Real-time monitoring of fuel usage, location, and behavior
  • Maintenance scheduling and route tracking from a single dashboard


The result? Real accountability — and a significant reduction in fuel misuse and operational friction.

When there’s no real-time monitoring, fuel disappears in dozens of ways [...] often accounting for 5–15% in untracked fuel spend.

03

Why fuel misuse is a systems problem — not a driver problem

Many fleet managers assume fuel theft is a behavioral issue. But it’s really a visibility issue. Without the data, you’re guessing — and people naturally exploit the gaps. Once real-time tracking is in place, patterns become visible, and behavior changes.
More importantly, automation removes temptation. When drivers know their refueling, mileage, and usage are being monitored, they self-correct.

04

What a good fuel management system should include

Not all systems are built the same. If you’re evaluating solutions, look for:

  • Tank-level fuel sensors, not just GPS
  • Real-time dashboards hosted in Saudi Arabia
  • Alerting for unusual consumption, draining, or overfilling
  • Integration with routing and maintenance tools
  • Driver ID or access control features


05

The bottom-line impact

For large fleets, even small improvements can mean hundreds of thousands in annual savings. But beyond cost, fuel transparency brings:

  • Better route planning
  • Lower environmental impact
  • Safer, more compliant operations
  • Less manual oversight and reconciliation

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